custom stainless steel lost wax casted adapter solutions
Received the customer's Hand-made prototype
The customer's sample undergoes a series of manufacturing processes. Initially, the flanges are laser-cut, which ensures accurate dimensions. The pipe is manually shrunk, a process that demands skilled craftsmanship to achieve the desired shape and size. Once these individual parts are ready, they are welded together. This welding process is carried out with care and expertise, ensuring a strong and durable bond between the flanges and the pipe,
scanning & making 3D printing
After we received the samples from the customer, we go for scanning to get the details and draw the rough 3D software drawings. Next, we adjust product dimensions. We adjusted the angle of the aspect, modify wall thickness considering strength and cost, and estimate concave areas for screw insertion. Each step is done precisely to meet quality and functionality standards.
3D printing & revised
Based on this 3D diagram, we carried out 3D printing of plastic.
The customer takes the plastic prototype for assembly. It is found that there are still many details that need to be modified. We continued to revise the drawings repeatedly and then continued to print the plastic prototype. After several repetitions, the appropriate size was finally obtained.
Tooling & Lost wax casting product
Once the drawing was confirmed by our customer, we began mold - making.
We also prepared for the Stainless Steel Silica Sol Casting process. We mixed silica sol slurry with precise ratios, coated wax patterns to form a shell, and pre - heated it to remove the wax. Molten high - grade stainless steel was then carefully poured into the pre - heated shell. After the metal solidified, we removed the shell to obtain the casting product.
Machining and cleaning
After obtaining the stainless steel lost wax casting product, we processed the positions that needed to be processed, mainly the two end surfaces, threads, holes and other positions. After machining, the products were cleaned and dried, resulting in beautiful products. The picture is a comparison between the original sample and the casting after production.
Packing & delivery
Each of our products is individually packed in bubble bag, protect them from bumps and knocks on both sides. Then placed in a wooden box, tied with cable ties and marked with shipping marks. After our staff booked the ship, the products were sent to the customer's address.
Conclusion:
Our team efficiently finished every stage, from the initial customer's unique requirements to the final delivery of the customized product. Depend on our advanced manufacturing technologies and in-depth expertise to make the sample, ensuring that it precisely met all the specified dimensions, performance criteria.
The Stainless Steel Silica Sol Casting process, along with our precise mold-making and 3D design capabilities, played a crucial role in bringing the customer's vision to life. Strict quality control measures at each step guaranteed the product's quality. As a result, the customer was satisfied with both the final product and the overall service experience. This case showed our capacity of custom prototyping and our ability to handle complex, specialized projects with excellence and deliver outstanding results.
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