what is Forging?
Forging works by heating the metal to a specific temperature range where it becomes malleable. Then, using hammers, presses, or other forging tools, compressive forces are applied to deform the metal into the desired shape. The process can be carried out either hot (at high temperatures) or cold (at room temperature), with hot forging being more common for large and thick workpieces as it requires less force and allows for greater deformation.
Advantage of forging
Improved mechanical properties
The forging process refines the grain structure of the metal, making it denser and more uniform. This results in enhanced strength, toughness, and fatigue resistance of the forged components, making them suitable for applications where high reliability and durability are required.
Good dimensional accuracy
With the use of modern forging dies and precise control of the forging process, high - dimensional accuracy can be achieved. This reduces the need for extensive machining after forging, saving both time and material.
High production efficiency for mass production
Once the forging dies are prepared, the process can be easily automated, enabling high - volume production of identical components with consistent quality.
Products application
Automotive Industry
Many critical automotive components are produced by forging. For example, crankshafts, which convert the reciprocating motion of the pistons into rotational motion, are typically forged to withstand the high stresses and forces generated during engine operation.
Power Generation Industry
Forging parts are widely used in power plants. Turbine shafts in steam and gas turbines are forged to transmit high torque and withstand the thermal and mechanical stresses.
Aerospace Industry
Aircraft landing gear components, such as struts and wheels, are forged to withstand the extreme forces during take - off and landing. Turbine blades and discs in aircraft engines are also forged from high - performance alloys to endure high temperatures and centrifugal forces.
Tool and Die Industry
Hammers, anvils, and punches used in metalworking are often forged to maintain their shape and performance under repeated impact and high - pressure conditions.
our workshop
Forging machine
1200ton hot forging machining
Forging mold